Reasons for changing to woodfuel
The hatchery process requires consistently heated water tanks.
Renewable Devices carried out an initial feasibility study of
renewable heat options in the Cairndow area. A wood fuel system was
chosen as it offered a constant and controllable heat output at the
most competitive cost.
Woodfuel is a carbon lean renewable fuel and significantly
reduces the carbon emissions from the hatchery.
System features and benefits

The size of the boiler and design of the fuel store allow the
system to cope with a large chip size and a moisture content of 40%
and more. This gives long-term flexibility in sourcing fuel, with
the proviso that the heat output of chips reduces with increased
moisture content.
The fuel store has a robust walking floor
system that takes the chip from the store directly to the
burner plate.
A specialised computer system means Lakeland Smolts can monitor
the heat provision throughout the hatchery to ensure each stage of
the process is accurately maintained at the required
temperature.
Their energy services company (ESCo) also monitors the system
remotely via the internet, and will respond to any alarms from the
system to ensure continuity of operation and production from the
hatchery.
The boiler manufacturer, Mawera, provides regular servicing and
maintenance to further ensure continuous operation.
All waste water is recovered on site, with approximately 1-2 MW
of waste heat produced annually. Recovering this water to preheat
the tanks improves the overall system efficiency, further reducing
energy and fuel costs.
Wood fuel supply
Renewable Fish & Chips, the energy services company (ESCo),
is contracted to provide heat for five years at an agreed rate. The
hatchery only purchases the actual quantity of heat used on site. A
heat meter measures usage and calculates the total number of kWh
supplied.
The ESCo manages the fuel supply contract with Our Power, a
community-owned wood chip supply company (part of the Here We Are project),
located half a mile from hatchery.
It is in the supplier's interest to deliver as dry a fuel as
possible, so as much heat per tonne of fuel is obtained. Heat sale
contracts, compared to purchasing woodfuel by weight or volume, act
to reduce the moisture content of fuel supplied so the number of
fuel deliveries are minimised. The customer benefits by knowing
exactly how much they are paying for their heat.
Onsite chipping directly into the store occurs twice a week and
produces 60 - 65 tonnes. [Virginia: don't understand this -
would you explain?]
Installation issues
The planning requirements for biomass were fairly new to the
local authority and technical information, particularly on boiler
emissions, was required for planning approval.
The interaction with the Scottish Environment Protection Agency
(SEPA) was straightforward, with good correspondence maintained at
all times to ensure the standards were achieved.
Lessons learned
- For large developments, near residential areas, allow extra
time for the planning process to account for queries
- Do not be over optimistic about the speed of construction,
always allow time to complete the development
- Co-operative working with the local authority and regulatory
bodies will reduce development delays
- Allow a reasonable period for the system to be
commissioned
- Time restrictions on grant applications can add extra pressure,
so seek advice from grant-awarding bodies at the earliest possible
point
- Grant support from the Scottish Biomass Support Scheme was
essential to fund the project.
Facts and figures
Note: figures are approximate
Heating system |
Boiler manufacturer |
Mawera |
Maximum boiler output |
850 kW |
Fuel type |
Wood chips |
Fuel specification |
- Moisture content: <40% (M40)
- Particle size: 80% of chips are <45 mm (P45)
|
Store capacity |
70 tonnes (233 m3) |
Back-up/top-up system |
Oil boiler (1.5 MW) |
Fuel consumption, costs and savings |
Weekly woodfuel use |
100 tonnes (333 m3) max |
Annual woodfuel use |
1,200 tonnes |
Annual energy consumption |
2,500,000 kWh |
Annual CO2 savings |
900 tonnes (compared to oil) |
Annual fuel cost saving at 2008/09 prices |
20% (compared to oil) |
Payback period |
5-8 years |
Installation cost and funding |
Boiler system |
£450,000 |
Funding source |
Scottish Biomass Heat Scheme |
Funding support rate |
50% of additional costs of woodfuel system |